Harley-Davidson EVO Hop-Up & Rebuild Manual, is a must-have for anyone who wants to put wrench to an EVO V-Twin. Each section covers a specific subassembly of an EVO motor. The reader can pick and choose which chapters they need at the time, be it installing a new camshaft, or a top-end kit.
For anyone planning to build an Evo that combines power with durability, this book provides detailed photo sequences that show every part of the building or rebuilding process. The crew at R&R Cycles shows how to assemble: The Bottom End, Gearcase, Cylinders & Pistons and Cylinder heads.
Written by Chris Maida, the man who put in nearly 20 years as editor for American Iron Magazine, with help from the crew at R&R Cycles, this book shows the reader not what to build, but how to build a rockin' Evo-style engine.
If you're a rider or shop owner looking to do more work on EVO V-Twins, this is the book you need. From a simple rebuild to a complete assembly from scratch, the how-to information and photo sequences you need are contained here.
This book from Wolfgang Publications shows the how and why of performance engine building with over 500 color photos. Not a what-to-buy-book - it's a how-to-build book. Each chapter covers a specific subassembly of the Twin-Cam motor. The reader can pick and choose what chapters they need at the time, be it porting a set of heads, installing cams, or assembling a flywheel assembly.
For anyone planning to build or rebuild a Twin Cam that combines power with durability, this book walks the reader through two complete assemblies. The crew at R&R Cycles shows how they do a big-bore top-end job in the chassis; as well as build a complete bad ass 124 engine assembled on the bench.
Take advantage of the skill and knowledge shared by the crew at R&R Cycles - builders of everything from hot street engines, to full competition motors that set records at Bonneville and the strip. If you're a rider who takes pride in doing most your own work, this is a book you need. From a simple rebuild to a complete motor built from scratch, the how-to information and photo sequences you need are right here. Harley-Davidson Twin Cam Hop-Up & Rebuild Manual, 144 pages, 500+ photos.
In this second part of his fifth volume on Harley-Davidsons motorcycles, Donny Petersen, who studied privately with Harley-Davidson engineers, shares practical knowledge and streetwise tips on the Shovelhead motorcycle.
Donny presents what Harley-Davidson has to say through the myriad of service bulletins back in the day in everyday language. He also uses his extensive practical experience to constructively critique the official line, offers additional hard-earned information, and then shares what he does to his own bikes. He provides
- solutions to fix the Shovelhead's teething problems;
- Harley's responses to ongoing problematic aspects of vibration, as well as the aftermarket's cures;
- tips on working with the Shovelhead's carburetors and five ignitions; starter and charging systems, electrical switches, circuit breakers, and relays; and
- best practices for lubrication, as well as the progression of front forks and shocks, brakes, wheels, and tires.
Written in straightforward language, this guide offers step-by-step instructions to help all levels of enthusiasts, from novices to expert mechanics. In his usual forthright manner, Donny makes technical issues understandable, interspersing explanations with entertaining stories about the lifestyle that comes with being a Harley rider.
Your one-stop manual for every aspect of DIY motorcycle electrical repair and modification. We've all stood at the front desk of a repair shop at some point, staring at an invoice, gritting our teeth and nursing our injured wallets. All vehicles will inevitably need maintenance - and we pay a premium in labor fees every time we take them in - but unlike an automobile, which has its electrical components hermetically sealed within its bodywork, the electrical components on a motorcycle are on display for all the world to see. Out in the open, they are constantly subjected to destructive elements like rain, sand, salt, dust, and ultraviolet rays . . . virtually everyone who owns a motorcycle will eventually have to deal with electrical problems. In How to Troubleshoot, Repair, and Modify Motorcycle Electrical Systems, motorcycle expert Tracy Martin provides crystal-clear, fully illustrated, step-by-step instructions for every electrical repair imaginable on a bike--from the nuts-and-bolts basics to fuel-injection systems, onboard computers, repair and installation of factory and aftermarket accessories, and everything else in between. Complete with 600 full-color, how-to photos and 20 helpful diagrams, How to Troubleshoot, Repair, and Modify Motorcycle Electrical Systems will keep your bike on the road and your wallet in your pocket.
Though the Harley-Davidson FXR is missing from the dealerships for over twenty years, that doesn't mean there isn't a lively interest in the bike many think is the best machine Harley ever made. If the number of clubs and Facebook sites dedicated to the FXR is any indicated, the old bike is definitely alive and well.
Casual riders and hard-core FXR enthusiasts will find the book both entertaining and informative. The front section includes a series of short chapters: History, Year-by-Year changes, The FXR Frame, Electrical Issues, Drivetrain Options (i.e. Twin Cam), and Planning a Complete Build.
The heart of the book is a series of detailed features on a wide variety of mostly modified FXRs. Starting with the Shovelheads, everything is here from Café models to Twin-Cam-powered FXRs to over-restored FXRTs. And yes, there are a few Dynas here as well.
Written by well-known author Timothy Remus with help from famous bike builders, the Harley-Davidson FXR Bible is 144 pages and over 350 photos of well-illustrated information without fluff. If you ride one or plan to, this is the book you need.
Suspension is probably the most misunderstood aspect of motorcycle performance. This book, by America's premier suspension specialist, makes the art and science of suspension tuning accessible to professional and backyard motorcycle mechanics alike. Based on Paul Thede's wildly popular Race Tech Suspension Seminars, this step-by-step guide shows anyone how to make their bike, or their kid's, handle like a pro's.
Thede gives a clear account of the three forces of suspension that you must understand to make accurate assessments of your suspension's condition. He outlines testing procedures that will help you gauge how well you're improving your suspension, along with your riding. And, if you're inclined to perfect your bike's handling, he even explains the black art of chassis geometry. Finally, step-by-step photos of suspension disassembly and assembly help you rebuild your forks and shocks for optimum performance. The book even provides detailed troubleshooting guides for dirt, street, and supermoto--promising a solution to virtually any handling problem.328 pages, 186 black & white illustrations, size 5.5 x 8.5 inches. This is a faithful reproduction of the 1962 Floyd Clymer U.S.A. Edition of the same title.
While the primary focus of this publication utilizes 1960's and prior motorcycles as examples, the reader is reminded that engineering theory and the laws of physics do not change and as such, the information it contains is still relevant today. Consequently, this publication is indispensible to those either contemplating modification to a current model or the construction of a 'special' for any form of motorcycle competition.
Predominantly a technical work, it is written in terms easily understood by the layman. While it includes geometry and math formulae the reader will be aptly rewarded if they take a moment to comprehend the significance of the examples. Consequently, 'Motorcycle Engineering' is considered by many knowledgeable motorcycle enthusiasts to be the best book ever written on how to construct, improve, modify and fine tune a motorcycle from the 'ground up'.
It is our pleasure to offer this reprint to all motorcycle enthusiasts worldwide.
Wolfgang Publications offers complete start-to-finish assembly and restoration sequences on two Triumph Twins, a 1963 Bonneville and a 1969 Bonneville. Also included is the start-to-finish assembly of the 1969 engine and transmission. Rather than try to describe the miniscule differences that often separated one year from another, this book offers a color gallery with left and right side views of all significant models from 1959 to 1970. With over 450 color photos, Triumph Restoration offers 144 pages of hard-core how-to help for anyone who wants to repair or restore their own Triumph twin.
Learn how to plan and assemble your own very Bobber or Chopper, from the man who teaches Chopper Building as a high school shop class. Kevin Bass starts the book with a discussion of Frames, Chassis Components, Brakes, Engines, Transmission and the Primary Drive. In each case he explains what to look for and what to avoid. The Engine chapter walks you through the various options available for power: Panhead, Knuckle, Shovel or Evo. Picking a transmission is more than just deciding between four, five and six speeds. Do you want the machine to be true old skool, with kick-only starting and jockey shift? Or are you a little more modern minded, looking for a simple five-speed with foot shift and a clutch lever on the bars? The final chapters include four, start-to-finish bike assemblies. Two with Evo power, one with a Panhead and one with an original Knucklehead. Each assembly traces the bike from bare frame to the finished and very rideable Bobber or Chopper. 300 photos, 100% color.
For many motorcyclists, the most popular part of a cycle magazine is the question-and-answer section dealing with maintenance, modification, and setup how-to information. The Motocross and Off-Road Motorcycle Setup Guide eliminates guesswork by providing setup and maintenance information every rider needs in a series of step-by-step photo sessions and to-the-point chapters.
Author Mark Thompson focuses on the basic tasks and setup challenges encountered by all dirt bike owners, regardless of bike brand, size, or age. Whether it's changing a tire, lubricating a cable, replacing a chain, or setting up suspension components, The Motocross and Off-Road Motorcycle Setup Guide is an essential tool for anyone who rides in the dirt.
It was the late Sixties when Choppers became the bike to ride. With a long fork and a profile that gave a sense of motion even when sitting still, Choppers were the epitome of freedom, rebellion and cool. How to Build a Chopper was written roughly 30 years after those golden days. Which means today's builder has more options than ever before. Yet the basics remain the same, and this book from Wolfgang Publications breaks the important ideas down into chapters: How to Plan the Bike. Picking the frame and fork to get the ideal profile. Understanding rake and trail. Choosing the engine - should it be old-school or not, used or new? Transmission and shifter - four, five or six speeds; jockey shift or foot shift. Installing and aligning the drivetrain. How about sheet metal - part of getting that perfect profile - will it be a traditional Sporty or peanut tank, or something a little more modern. The last decisions the owner needs to make involve the license and insurance. Which is why the book explains the difference between a serial number and a true VIN number and what the letters MSO mean. It's all part of a plan to help the reader build a bike that's not only legal, but also dependable and safe.
142 pages, with more than 250 illustrations, size 8.25 x 10.75 inches. At the time of Floyd Clymer's unexpected demise in 1970, there were a number of manuals that had been completed and were ready for publication. This 'Honda 50cc - 90cc' is one of those completed but previously unpublished compilations of various Honda Factory Manuals for the OHC Honda single cylinder 50cc, 65cc, 70cc and 90cc models.
This series of OHC engines was introduced in 1959 with the release of the C100 'Super Cub' and remained in production through the 1983 C70 'Passport' model. This manual covers the step-through models(mopeds), motorcycles(street, trail & off-road) and mini-trial(monkey bikes). The primary focus is the maintenance and repair of the major mechanical and electrical components including: Engine, Transmission, Clutch, Fuel, Electrical, Frame, Suspension and Steering, models covered are:
50cc Motorcycles: S50
50cc Step-Through/Mopeds: C50-C50M-CT50
50cc Mini-Bikes/Monkey Bikes: ST50-Z50A
65cc Motorcycles: S65
65cc Step-Through/Mopeds: C65-C65M
70cc Motorcycles: CL70-SL70
70cc Step-Through/Mopeds: C70-C70M
70cc Mini-Bikes/Monkey Bikes: CT70-ST70
90cc Motorcycles: CD90-CL90-S90-SL90
90cc Step-Through/Mopeds: C90-CT90
90cc Mini-Bikes/Monkey Bikes: ST90
In addition, based on information published in the 1988 American Honda Motor Co., official 'Motorcycle Identification Guide', this manual will be of interest to owners of the single cylinder OHC models listed below. Please note that this list obviously focuses on models that were marketed in the USA. However, many of these vehicles were sold in the Japanese and European market under different model names and owners of these vehicles should also find this manual to be of use. Unfortunately, due to the multitude of various models that utilized these same power-trains, individual model construction details may not be included in this manual.
50cc Motorcycles: C110*
50cc Step-Through/Mopeds: C100*-P50-PC50
50cc Mini-Bikes/Monkey Bikes: Z50R
70cc Motorcycles: XL70
70cc Mini-Bikes/Monkey Bikes: CT70H
70cc ATV's: ATC70-TRX70
75cc Motorcycles: XL75-XR75
80cc Motorcycles: XL80S-XR80
90cc Motorcycles: CL90L
90cc Step Through/Mopeds: CM91
90cc ATV's: ATC90
*Owners of the C110 'Sport Cub' & C100 'Super Cub' series are directed to our Honda factory workshop manuals ISBN 9781588500854 & ISBN 9781588500861, these two manuals are exclusive to those models and as such, significantly more detailed.
Donny Petersen, who studied privately with Harley-Davidson engineers, shares practical knowledge and street-wise tips in the fifth volume of his unauthorized guide on the best motorcycle maker in the world.
Written in straightforward language, this guide can help even a motorcycle novice to become an expert mechanic by following Donny's step-by-step instructions. Whether you're looking for detailed service procedures such as fitting engine bearings or simple tips on maintenance, Donny is eager to share the expertise he's stockpiled on the Shovelhead over the last forty years.
Donny shares real stories so you can find solutions to whatever is ailing your Shovelhead. Resolve teething problems, troubleshoot problematic aspects of the engine, and fix whatever comes up with various models.
Gear ratios, torque multiplication, and H-D and aftermarket tools of the day are prominent in the guide, which even includes information on tools Donny invented himself to make your life easier. Get the specifications for tightening all the Shovelhead fasteners and adjustments to mechanisms on various bikes.
In his usual forthright manner, Donny makes technical issues understandable, interspersing explanations with entertaining stories about the hard core lifestyle that comes with being a Harley rider.